ELECTRIFYING THE SUPPLY CHAIN: HOW NEKLAR ADAPTS OPERATIONS TO MEET EV MANUFACTURING DEMANDS

The shift from internal combustion engines (ICE) to electric vehicles (EV) is placing unprecedented pressure on the automotive supply chain. As OEMs and Tier 1 suppliers accelerate platform development, technical components —from structural stampings to specialized thermal management systems— require far greater precision, faster iteration cycles, and flawless delivery timelines. In this environment, operational flexibility is no longer just a logistical objective; it is a critical engineering requirement.

At Neklar, we align our supply chain strategy directly with the evolving realities of electric mobility. By integrating agile inventory practices, advanced planning software, and lean manufacturing processes, we ensure that critical EV components are produced and delivered with the reliability this fast-paced market demands.

Operational Responsiveness: Turning Logistics into Capability

Managing supply chains for specialized automotive components requires moving beyond traditional buffer stock. To prevent bottlenecks and adapt to volatile production volumes, Neklar leverages advanced supply chain management tools and real-time data integration.

• Optimized Lead Times: Through streamlined scheduling and flexible tooling setups, we have reduced component lead times by 30%, lowering them from 10 weeks to 7 weeks, which allows our partners to adjust production schedules without risking assembly line downtime.
• Disruption-Resistant Planning: By implementing SAP S/4HANA integrated with Advanced Planning & Scheduling, we maintain end-to-end visibility across raw material procurement, such as high-grade aluminum alloys, and finished goods distribution.
• Strategic Material Sourcing: Close collaboration with certified material suppliers across Europe and the wider European region ensures stable supply lines, mitigating global raw material price fluctuations and shipping delays.

This operational framework ensures that advanced engineering solutions transition smoothly from initial digital simulation to high-volume manufacturing.

A Concrete Example: EV Shielding and Battery Cooling Solutions

The practical value of an agile supply chain becomes clear when looking at complex EV architectures, which depend heavily on specialized thermal stability and electromagnetic compatibility (EMI).

To protect sensitive vehicle electronics and passenger compartments from severe powertrain heat and electromagnetic interference, Neklar manufactures high-precision multi-layer aluminum shields. Our optimized inventory management guarantees steady availability of specialized embossed aluminum foils ranging from 0.2 mm to 0.8 mm gauges.

This flexible stamping capability allows us to support OEMs and Tier 1 packagers from prototype development through to large-scale series production without compromising on tight manufacturing tolerances or delivery schedules.

Sustainable Manufacturing as an Operational Standard

In modern vehicle production, supply chain efficiency and environmental responsibility are inseparable. Neklar’s decarbonization strategy is built into our daily manufacturing workflows rather than treated as a secondary goal.

By optimizing metal stamping layouts, we have significantly reduced scrap rates, directly recycling process off-cuts back into the aluminum supply loop. Furthermore, our manufacturing facilities operate under ISO 14001 certification and are committed to achieving a 45% reduction in Scope 1 and 2 emissions as well as a 15% reduction in Scope 3 emissions by 2026, ensuring that every component delivered supports our clients’ broader ESG and circular economy targets.

A Preferred Partner for Next-Generation Mobility

Navigating the transition toward electric mobility requires technology suppliers that combine engineering expertise with reliable, flexible execution.

By unifying agile product development, rigorous testing, and an adaptable supply chain, Neklar helps global auto brands reduce development cycles and optimize total manufacturing costs. We turn operational challenges into competitive opportunities, delivering the high-performance thermal, acoustic, and EMI solutions the market demands.